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BFL manufactures tungsten carbide corner rounding cutters in 2, 3, and 4 flute configurations, serving industrial clients in mold manufacturing and precision machining worldwide. The company holds ISO9001 certification and has accumulated more than 15 years of cutting tool manufacturing expertise. BFL products are distributed to more than 50 countries across the globe. Custom specifications are available with dedicated engineering support for commercial users with specific machining requirements.
Corner rounding cutters, also known as corner rounding mills, are essential tools in precision machining operations. They are used to create smooth, uniform radius edges on workpieces, which improves part performance, reduces stress concentrations, and enhances the overall finish of machined components. These tools are engineered for materials with hardness ratings of HRC 45-65, including mold steel, titanium alloy, and aluminum. They produce consistent inner radius profiles ranging from 0.5mm to 6mm. The 2, 3, and 4 flute options allow industrial clients to select the most appropriate configuration based on their specific material and application needs.
PRODUCT CODE | R Angle (mm) | TIP DIAMETER (mm) | OUTSIDE DIAMETER (mm) | OVERALL LENGTH (mm) | SHANK DIAMETER (mm) |
2/3/4 CRC–04027050 | 0.5 | 1.5 | 2.7 | 50 | 4 |
2/3/4 CRC–04032050 | 0.75 | 1.5 | 3.2 | 50 | 4 |
2/3/4 CRC–04037050 | 1 | 1.5 | 3.7 | 50 | 4 |
2/3/4 CRC–06042050 | 1.25 | 1.5 | 4.2 | 50 | 6 |
2/3/4 CRC–06047050 | 1.5 | 1.5 | 4.7 | 50 | 6 |
2/3/4 CRC–06052050 | 1.75 | 1.5 | 5.2 | 50 | 6 |
2/3/4 CRC–06057050 | 2 | 1.5 | 5.7 | 50 | 6 |
2/3/4 CRC–08067050 | 2.5 | 1.5 | 6.7 | 50 | 8 |
2/3/4 CRC–08077050 | 3 | 1.5 | 7.7 | 50 | 8 |
2/3/4 CRC–12102060 | 4 | 10.2 | 60 | 12 | |
2/3/4 CRC–16132075 | 5 | 3 | 13.2 | 75 | 16 |
2/3/4 CRC–16152075 | 6 | 3 | 15.2 | 75 | 16 |
These cutters are available in four hardness grades: HRC 45, HRC 55, HRC 60, and HRC 65. Each grade is designed for specific material types and machining conditions, allowing business buyers to select the optimal tool for their operations. The hardness grade should be matched to the workpiece material to ensure proper cutting performance.
BFL tungsten carbide corner rounding cutters are suitable for processing a wide range of materials including mould steel, cast iron, titanium alloy, copper, and aluminum. Each material requires specific cutting parameters and flute configurations to achieve the best results. The different hardness grades available allow these tools to handle materials with varying levels of hardness.
These tools are primarily used for the processing of through holes, thread holes, and location holes of workpieces in various industrial applications. In mold manufacturing, these cutters are used to create precise radius edges on mold components, which helps to improve mold release and extend mold life. In precision machining operations, they are used to deburr edges, create smooth transitions between surfaces, and produce accurate radius features on machined parts. The different flute configurations provide options for different material removal rates and surface finish requirements.
BFL offers custom specifications for corner rounding cutters to meet the unique requirements of enterprise customers. This includes modifications to radius sizes, flute configurations, overall lengths, shank diameters, and other parameters. Custom tools can be designed to accommodate specific workpiece geometries and machining processes.
The company provides dedicated engineering support to help clients design and manufacture custom tools that match their specific machining needs. The engineering team works closely with clients to understand their machining processes, material types, and performance requirements. This collaborative approach ensures that custom tools deliver the desired results in production environments. BFL's global distribution network enables timely delivery of both standard and custom tools to clients in more than 50 countries.
BFL tungsten carbide corner rounding cutters are suitable for processing mould steel, cast iron, titanium alloy, copper, and aluminum. They are engineered for materials with hardness ratings ranging from HRC 45 to HRC 65.
Standard radius sizes available are 0.5mm, 0.75mm, 1mm, 1.25mm, 1.5mm, 1.75mm, 2mm, 2.5mm, 3mm, 4mm, 5mm, and 6mm. Custom radius sizes can be provided upon request.
Yes, BFL offers custom specifications for corner rounding cutters. The company provides dedicated engineering support to design and manufacture tools according to specific customer requirements.
BFL manufactures tungsten carbide corner rounding cutters in 2, 3, and 4 flute configurations. Each configuration is designed for different material types and machining applications.
For commercial procurement inquiries or to request a quote for standard or custom corner rounding cutters, please contact BFL's sales team. The company's experienced staff can provide detailed product information and technical assistance to help you select the right tools for your industrial applications.